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Insight IMA Battery and controller swap PDF Print E-mail
Written by Kacey Green   
Wednesday, 03 December 2008 11:43
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Honda InsightPege G. Had a light come on in her 1st generation Honda Insight, with over 100,000 miles.  The problem was that her battery controller was no longer operating within parameters.  Honda replaced the controller under warranty but also replaced her high voltage battery pack under warranty we assume they wanted to tear it apart and inspect how the technology handles real-world usage rather than lab tests.  This isn’t a foreign concept to the Asian manufacturers, they often buy back cars for inspection, or replace parts with brand new parts so they can get the old ones under the microscope.

I will get you more information on the 2010 Insight Second Generation (InsightII) as I get it or after any NDAs (non-disclosure agreements) expire.

A photo gallery of the process is located behind the “read more” link

Battery inside shipping crate Battery inside of shipping crate

Crate open battery inside Crate open battery inside

IMAGE_143 Stitchp Panorama before old battery and controller removed

IMAGE_150 IMAGE_151 IMAGE_152 

IMAGE_154p Battery cover plate reinstalled.


IMAGE_128 IMAGE_131 IMAGE_132 IMAGE_133  IMAGE_134p IMAGE_135p  IMAGE_138 IMAGE_139 IMAGE_153

Kacey Green
for the Midlands Hybrid Club
"Promoting the spread of clean personal transportation technologies."



Last Updated on Wednesday, 03 December 2008 11:58
 
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